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Tip
#56
Lathe Turning
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Pg. 1-4, Pg
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Holding
Lathe Tools
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Figure
12-4.
Two ways to hold lathe tools.
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Two ways
to grip lathe tools properly (reverse if left handed) are
demonstrated in Figure
12-4. The left hand is usually placed on top of the blade,
with the little finger toward the stock. The butt of the hand
or little finger rides against the finger ledge. The right
hand holds the handle of the tool and provides the movement
which determines the cut. The part of the hand that rests
on the finger ledge also acts as a gauge.
An alternate
method of holding the lathe tools consists of placing the
left hand on the blade with the thumb on top. The back of
the hand rests on the finger ledge and the fingers are placed
comfortably around the tool or on the finger ledge. The right
hand serves the same purpose in this holding method as it
does in the method mentioned previously.
When making
smoothing cuts or when roughing stock to size, the tool may
be moved along the tool rest parallel to the work, taking
a bite that remains constant because the left hand butts against
the tool rest ledge and acts as a control.
The feed
of the chisel, which determines the amount of wood removed,
should be slow and steady--never forced, never jabbed into
the work. After the tool is in position, start the cut by
advancing the tool slowly until it touches the wood.
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Figure
12-5.
The three basic chisel actions-scraping, shearing and
cutting. The scraping action has many applications and
is the first technique for you to master. Click on image
for larger view.
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Three
Cutting Actions
Each of the lathe chisels act in the three ways shown in Figure
12-5, depending on how you hold them.
Scraping--Scraping
is the easiest and safest of the three actions and the best
for the beginner to use. Many experienced operators use this
action almost exclusively because it gives good results.
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Figure
12-6.
A scraping action with a roundnose chisel moved directly
forward produces a cove equal to the size of the chisel.
Position of hand, tool rest, and chisel are shown here.
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A scraping
action with a round-nose chisel is shown in Figure
12-6. Notice that the hand position hasn't changed except
for the fingers. Placed as shown, the thumb and forefingers
do most of the gripping and help to bring the cutting edge
of the chisel close to a horizontal plane. This position is
maintained while the chisel is advanced to the depth of the
cut and then moved slowly from side to side to increase the
cut's width if necessary. Full depth does not have to be reached
at once. The chisel may be moved forward a slight amount and
then moved from side to side as the pivot point is maintained.
The procedure is repeated until the full shape is formed.
Each pass removes a little more wood.
Cutting--This
action calls for bringing the tool edge into the surface almost
as if it were a knife.
The feed
should be slow and the cut should be light. Warning: If
you jab the chisel into the work-piece suddenly or deeply,
the chisel will be wrenched from your hands. You could be
seriously injured. At the very least you will ruin the
workpiece by cutting and lifting a large splinter from it.
Don't use the cutting action until you have practiced enough
with the scraping action to be thoroughly familiar with each
tool and what it can do. Once you have become proficient with
the cutting action, you'll find that it leaves a surface smooth
enough to finish with a little touch-up.
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Figure
12-7.
The start of a shearing action with a gouge. The tool
is at a slight angle with its cutting edge tangent to
the work.
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Shearing--The
shearing action is usually limited to the skew and gouge.
It is a cutting action with the tool edge moved parallel to
the work, taking a constant bite, shearing away a layer of
wood from the surface of the stock. A shearing action with
the gouge is illustrated in Figure
12-7. The shearing action of cutting beads with a skew
is shown in Figure
12-8. Shearing a cove is one of the easier cuts. Since
the tool is held on edge, move your thumb behind it to steady
it while making the cut. When the gouge is sharp and properly
held, wood is removed rapidly and the surface is left smooth.
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Figure
12-8.
The shearing action of cutting beads with a skew.
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While
each of the tools does certain operations better, the overlap
is so great that no hard-and-fast limitations can be set down
for each one. Each tool will cut differently, depending on
the action, the angle, and the way it is moved. Practice with
each tool until you have the feel of each of them. When you
arrive at this point, habit will take over and your use of
the tools will become an individual application that is standard
with you.
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Figure
12-9.
The gouge is a very versatile lathe tool. It can be
used to: (A) shape a cove (scraping action), (B) shape
a cove (cutting action), (C) smooth a cylinder, (D)
cut away stock between shoulders, (E) round, (F) shape,
and (G) make small coves (determined by the size of
the gouge-scraping). Click on image to see larger view.
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Using
the Gouge
The gouge, one of the more versatile turning tools, can be
used with any of the three cutting actions. At times it is
applied so all three cutting actions come into play (Figure
12-9).
It is
the only tool to use when doing initial rounding (Figure
12-10). This is essentially a shearing cut with the gouge
held on its side and moved parallel to the work. Depth of
cut is maintained by a finger resting against the tool rest
ledge.
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Figure
12-10.
Use the gouge ror rounding operations. Work from a midpoint
toward each end of the stock.
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Rounding
should be started somewhere along the length of the stock
with the gouge moved in the direction indicated by the arrows
in Figure 12-9E.
You'll find it is easier to work from a midpoint toward each
end of the stock instead of making one continuous cut from
end to end.
To make
rounding cuts in a limited area, use the gouge between sizing
cuts made with the parting tool or marks penciled on the workpiece.
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Figure
12-11.
The gouge, when used with a scraping action, will form
a cove that duplicates the size and shape of the gouge's
cutting edge.
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Figure
12-11 shows how you can use the gouge in a scraping action
to form a cove whose size and shape is dictated by the tool.
The gouge is held in a horizontal position and slowly moved
directly forward. Warning: Do not remove too much material
at once. Retracting the gouge frequently will allow waste
material to fall away.
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Figure
12-12.
In a shearing action to shape a cove, the gouge is slowly
rotated as it is moved toward the shape's centerline.
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The shearing
action is a more advanced way to form a cove with the gouge.
Begin with the gouge on its side as if you were preparing
for a rounding cut. Feed the gouge forward to contact the
stock; then rotate it on the tool rest as you move it toward
the center of the cove (Figure
12-12). Work this way from both sides of the cove toward
its center. As the gouge is manipulated, the action changes
from shearing to scraping (Figure
12-13), which occurs at the full depth-of-cut point only.
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Figure
12-13.
At the end of the cove cut, the gouge is in a scraping
position.
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Using
the Skew Chisel
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Figure
12-14.
Here are some of the ways a skew can be used: (A) to
form and smooth a taper, (B) to trim ends, (C) to square
a shoulder, (D) to make V-cuts (also with heel of skew),
(F) to square ends of stock, (F) to smooth a taper,
(G) to form beads, and (H) to smooth a tapered cylinder.
Click on image to see larger view.
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Typical
applications of the skew chisel are shown in Figure
12-14. While professionals use the skew mostly in a shearing
action, it can function efficiently while cutting or scraping.
A common scraping action is shown in Figure 12-14E
with the chisel held to square off the end of a cylinder.
When held this way, the chisel's sharp point removes material
quickly and leaves a reasonably smooth surface. The same result
is obtained by using the point of the skew in a cutting action
(Figure 12-14B).
When used this way, the skew works like a knife, severing
wood fibers and leaving a surface that requires little sanding.
Tapers
are formed by starting the cut with the heel of the blade
and raising the handle as you slide the chisel along the tool
rest. To smooth a taper that was formed with another tool,
use the skew as shown in Figure 12-14A
or F. This can be a scraping or a shearing action. If
you move the skew so only its heel contacts the work-piece,
it will shear. If you position the skew so its edge is parallel
to the workpiece and then advance it while maintaining tool-to-work-piece
contact, the action will be scraping.
Probably
the smoothest surfacing cut of all is shown in Figure
12-14H where a shearing cut is being used to smooth a
cylinder. The cutting edge of the skew is held at an angle
to the longitudinal axis of the workpiece. When done correctly,
the surface of the work-piece is smooth with a finish that
looks burnished. It will take practice.
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Figure
12-15.
To form a bead with a skew, start the cut on the shape's
centerline. Cut toward one side of the bead.
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The skew
is used to form beads. Like a cove, the bead requires three
marked or imagined dimension lines: one to indicate the bead's
center and one on each side of the center to indicate total
bead width.
Start
by placing the heel of the skew lightly on the bead's center-line
so its edge is tangent to the curve you want to form. Move
the skew into the workpiece. At the same time, rotate and
lift the handle to follow the curve of the bead. It will take
several passes to form one-half of the bead (Figure
12-15). Follow the same procedure, but work in the opposite
direction, to form the other half of the bead (Figure
12-16).
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Figure
12-16.
Finish the bead by repeating the procedure, this time
working in the opposite direction. It takes practice
to do this kind of shaping efficiently.
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Figure
12-17.
The roundnose tool is the easiest chisel to use. It
is always used in a scraping action. It can be used
to: (A) form, (B) make small coves, (C) make large coves,
and(D) hollow. Click on image to see larger view.
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Using
the Roundnose Chisel
The roundnose chisel is always used in a scraping action (Figure
12-17) and is the only tool to use for hollowing. In the
latter application, the tool rest must be positioned to provide
maximum support for the chisel even if it has to be placed
inside the hollow that is being formed.
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Figure
12-18.
Employ a scraping action with the parting tool. Some
of its uses are: (A) sizing cuts and grooves, (B) making
shoulders, (C) cutting V's, (0) cutting V's on taper
where other tools may not fit, and (E) cleaning ends.
Click on image to see larger view.
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Using
the Parting Tool
The parting tool is most often used in a scraping action with
the edge of the blade resting on the edge of the tool rest
and with blade feed directly forward, whether the cut is square
or at an angle to the work-piece (Figure
12-18).
The parting
tool is often used to determine the depth of cut or the diameter
of the final shape. To speed up the procedure when making
preliminary sizing cuts, handle the tool as shown in Figure
12-19. Start with the tool horizontal, then slowly raise
and lower its cutting edge as the cut deepens.
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Figure
12-19.
Sizing cuts, to determine the diameter of a turning
at any point, are done with a parting tool. Click on
image to see larger view.
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