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HOW TO CUT RABBETS
Description & Use
Operations

Tip #73
How to Cut Rabbets

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Operations:
Warning: When cutting rabbets, it is necessary to remove the upper saw guard. Whenever you remove the upper saw guard, keep the lower guard in place and work with extreme caution.

1. Prepare a piece of stock 3/4" by 3" by 30".

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Fig. 2 Click on image for larger view.

2. Select and mark one of the flat surfaces. Mark one face for reference.

3. The rabbet to be cut will be 3/8" by 3/8".

4. Adjust the saw blade height to 3/8".

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Fig. 3 Click on image for larger view.

5. Put on rip fence and bring up to 3/8" from outer point of saw blade tooth.

6. Start saw.

7. Hold stock with flat side on saw table and marked surface up.

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Fig. 4 Click on image for larger view.

8. Make cut holding stock firmly against rip fence with left hand and pushing the stock with the right. Do not return stock past blade but lift up and remove from saw table. Warning: Keep your right hand away from line of saw cut as the cut is completed.

9. Stop saw and let it come to a complete stop.

10. Adjust rip fence or quill feed to 3/8" from the inner paint of saw blade tooth to face of fence.

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Fig. 5 Click on image for larger view.

11. Repeat the operation of cutting with marked side against rip fence.

12. Again, do not pull stock past blade but pick it up and remove it from table.

13. Turn off saw and wait for it to stop, then remove scrap piece.

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Fig. 6 Click on image for larger view.

14. You will now have an edge rabbet cut as shown in sketch.

15. To make 1/2" x 3/4" end rabbet prepare a piece 3/4" by 4" by 12".

16. Put miter gauge in place.

17. Adjust saw blade to 1/2" above table.

18. Bring up rip fence to 3/4" from outer point of saw blade tooth.

19. Hold stock against miter gauge with flat surface down and end of stock against the rip fence.

20. make cut.

21. Back stock away from rip fence the thickness of the saw blade kerf.

22. Make repeating cuts until all waste stock is removed.

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Fig. 7 Click on image for larger view.

 

23. You now have an end rabbet 1/2" by 3/4" as shown in sketch.

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Fig. 8 Click on image for larger view.

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