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Tip
#25
Everything You Want To Know About Drilling
(continued)
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10
Selecting
the Right Drill Bit for the Job
In woodworking,
there are times when ordinary twist drills are perfectly acceptable
for a job. This is especially true when you're building projects
that would qualify more as carpentry than fine
furniture or cabinet-making...or when you're drilling small
holes (1/8" or smaller diameters) as pilots for screws, etc.
However, there are other times when twist drills just
won't cut it. In these cases, you may need a specialized
bit to create a better, cleaner hole...to locate it more accurately...or
to drill special materials.
Let's
take a look at the different types of drill bits available
today...from the most common to the most highly specialized.
Twist
Drills are the most commonly available of all drill bits.
Made primarily for general purpose drilling of metals, they
are also suitable for some wood boring applications. Two prime
examples would be small hole drilling (under 3/16" diameter)
and drilling for framing-type applications where you might
be joining 2" x 4" lumber together with bolts or screws or
other types of jobs where the appearance of your holes makes
little difference.
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Common
twist drill point
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The majority
of twist drills have points that are ground and sharpened
to a fairly flat included angle-- usually about
118-degrees. This is fine for drilling metals. However, when
drilling wood, these flat angled tips have a tendency to wander
off-center and create a hole with significant tear-out at
the points of entry and exit. As mentioned previously, this
is less of a problem with smaller diameter bits than with
larger diameter bits.
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Steep
twist drill point for woods and plastics
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Twist
drills used for wood should have a steeper included
angle -- about 90-degrees is best. As a result, these
bits will stay on-center and wander less while
making a much cleaner entry and exit hole in woods and plastics.
There
are two significant sub-categories of twist drills...both
of which will be of interest to woodworkers on an occasional
basis.
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Titanium
Nitride
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The first
of these are Hardened Twist Bits. These bits are available
in three types, 1): Cobalt Steel, 2): Titanium Nitride coated
and 3): Zirconium Nitride coated. They are usually bright
gold in color or have a slight gold tint and will hold their
sharpness eight to ten times longer than conventional twist
bits when drilling hard metal alloys.
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Plastic
Twist Bits
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The second
of these are Plexiglas® or Plastic Twist Bits.
These bits include a steep point angle to provide a cleaner
entry/exit point without breakage when drilling plastic materials.
If you're planning to drill plastics, these bits are well
worth the investment.
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Spade
Bits
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Spade
Bits are flat, steel bits with an extremely sharp point.
These points will help keep your bit on-center while their
sharp flutes will cut through the wood very fast. Spade bits
are usually only available in sizes from 3/8" up. When buying
spade bits, look for ones with a long center point and a sharp
scoring point near each outer edge. Short center
points make these bits difficult to use in a portable drill.
If you're slightly off perpendicular when drilling, you may
not have enough point buried in your workpiece
to hold the bit on-center as you drill. This is not a problem
if you're using them in a drill press. The long center point
will allow you to use the bits in a portable drill without
fear of wondering off center. The scoring points will score
a sharp line around the diameter of your hole before the body
of the bit enters the wood...producing a much cleaner entry
hole.
A few
cautions about spade bits: Watch your speed. Too fast
and these bits will burn or chatter, producing a rough hole.
Too slow and they'll tear the wood, producing ragged hole
sides. To avoid severe splintering on the exit side of your
hole, be sure to clamp a back-up board behind the exit point...or
drill from one side until the point of the bit barely breaks
through, then turn your workpiece over and finish your hole
from the other side. Caution: If you use the latter
of these techniques, be sure your workpiece is clamped firmly
to the benchtop or held in a vise. Tilting a workpiece even
slightly while drilling with spade bits can cause the bit
to grab and throw your stock.
Auger
Bits look like twist drills, except with much deeper flutes
or chip channels to remove the waste more quickly without
clogging. Virtually all Auger Bits have sharp scoring lips
to make a clean entry and sharp-edged flutes to shave the
hole sides clean.
Some models
of Auger Bits are designed for use in a brace...a
crank-looking device that relies heavily on human elbow
grease for its power. These bits typically have a screw-type
feed point and a steeply tapered, 4-sided tip on one end that's
gripped by the chuck of the brace.
Machine
Auger Bits may either have a threaded, screw-type point or
a non-threaded point and a straight 6-sided shaft that's gripped
by your drill's chuck.
If your
using an Auger Bit with a screw point on a powered drill press
or in a portable electric drill, be aware of the fact that
the screw point can dig quickly into your stock, grab it and
spin it around, damaging your machinery or injuring you. This
is especially true when boring dense, hard woods with larger
sized bits. The larger the bit, the coarser the lead screw,
which causes the wood to grab more. To avoid damage to your
tools (or injury to yourself), clamp your workpiece firmly
to your drill press table or benchtop...or drill a pilot hole
in your workpiece that's 1/32" or less smaller than the maximum
diameter of your lead screw.
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Brad
Point Wood Bit
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Brad
Point Wood Bits (often called doweling
bits) are the very best all-around bits for drilling holes
in wood. They feature a sharply pointed tip for keeping your
hole position on-target throughout the boring
process...precision ground edges to shave the hole sides clean
and smooth...sharp side spurs to score the full
diameter of the hole for super-clean entry and exit...and
deep flutes to clear chips out of the hole fast. These are
the reasons why woodworkers in the know use brad
point bits.
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Brad
Point Wood Bit
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They're
available in a wide range of sizes...usually from 1/8" through
about 1" in diameter, and can be used in a portable electric
drill or in a drill press with excellent results. As a result,
a good set of Brad Point bits should easily handle 80% or
more of all your wood boring needs.
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Forstner
Bit
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Forstner
Bits are made for drilling jobs that other types of bits
just can't handle. They have virtually no center spur, so
they'll drill almost perfectly flat-bottomed holes. On the
down-side, this means they can be difficult to hold on-target
when used in a portable drill, and are therefore recommended
for use primarily in a drill press. A benefit to this short
spur is that you can usually drill to within 1/32" of the
bottom of your workpiece without fear of drilling all the
way through the bottom.
They're
also great for drilling exceptionally clean angled holes or
overlapping holes; for relocating an existing hole by enlarging
it; for making round-end mortises; for boring into end grain;
for drilling through knots, birdseyes and other unusual grain
patterns without wandering off-center and for
drilling large diameter holes in thin veneers and similar
materials without splitting.
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Forstner
Bit
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Forstner
Bit sizes typically range from 3/8" through 1-1/2" or
so. When using them, it's best to run them at slow speeds
and withdraw them from the hole frequently to clear the chips
and prevent burning.
Continue
to Special Purpose Drill Bits
Back to Intro
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