Tip #41
Finishing Touches
Part 1 of 6 - Preparing the Surface (continued)
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Fixing Dents & Gouges

Oftentimes, when you're assembling a project, you may accidentally drop a tool or another project component on a surface, denting the wood. When this happens (and it WILL), dents can be repaired by simply covering the affected area with tiny pin pricks, then soaking it with hot water. This will soften the wood fibers and cause the compressed wood to swell back to level. In stubborn cases, cover the dampened area with aluminum foil and apply a hot electric iron.

If you chip or gouge the wood, don't do anything to repair it until after you've applied the first coat of stain or finish. At this time, you'll be in a better position to match the color of the patching material with the final color of your project. There are two types of material for filling gouges -- wood putty and burn-in sticks. Putty is the most commonly available. Choose a brand that suits you or make your own from sawdust and white glue. Work the putty into the damaged area with a knife, let it dry completely, then sand it smooth, being sure to remove all the excess from the surrounding undamaged areas, as any remaining putty could mar your final finish.

Although they're harder to come by than putty, many woodworkers prefer burn-in sticks because they set faster and adhere better. Start by selecting the proper colored stick for the job. Melt it into the damaged area with a burn-in knife. Press it into place, smoothing it as you go with light strokes. Once it's cooled completely, shave the material down carefully with a sharp chisel until it's level with your surface, then lightly sand.

As you work, take pains to keep the wood smooth, even and clean. The proper preparation of a surface isn't merely the first thing you do to finish your project; it's an operation that continues throughout the entire finishing process.

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